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    小型无人平台电子设备高效散热优化设计

    Optimized Design for High-Efficiency Cooling of Electronic Equipment in Small Unmanned Systems

    • 摘要: 某小型无人机机载前端设备采用低剖面、集成化的设计架构,由于装配空间狭小且尺寸受限,对设备体积和重量提出了严苛要求。紧凑的器件布局难以容纳大尺寸的散热器,导致与外界气流有效换热面积不足,对组件散热构成挑战。该小型无人机前端设备具有热耗大、高功率、长时间待机的特点,其热设计需在满足散热需求的前提下,兼顾质量和设计成本。综合考虑散热效率与热设计带来的额外质量,本文聚焦小型无人机前端受限空间内电子设备的散热需求,以低成本、轻量化及结构共形为整体设计思路,系统开展了组件布局优化、基板与凸台双向传热、石墨烯导热索等低热阻集成以及散热器结构优化等散热技术提升;并结合仿真与地面模拟飞行试验验证,最终实现了紧凑型机载前端电子设备不低于160W的自然散热能力。本研究积累了可靠的模拟飞行试验数据,对小型无人平台受限空间内高热耗电子设备的散热设计具有借鉴意义。
       

       

      Abstract: The frond-end equipment of a small UAV adopts a low-profile, integrated design architecture. The electronic equipment is constrained by limited assembly space and light-weight restrictions, imposing critical demands on both physical mass and dimensions. High-density component packing drastically reduces the available volume for thermal management, prohibiting the use of bulk heat sinks. This critically limits the surface area essential for effective convective cooling, creating a paramount thermal dissipation challenge for the integrated assembly. A significant heat dissipation demands and prolonged operation require heat dissipation performance to holistically balance the mass and cost. After consideration of payload cooling efficiency and additional mass from thermal design, this study systematically enhanced thermal management through component layout optimization, bidirectional heat transfer design between the substrate and pedestal, selection of low thermal resistance materials, and heatsink structure improvement. Combined with simulation and ground-based flight simulation tests, a natural heat dissipation capacity of 160 W was achieved for the front-end payload of a small UAV in a confined space. The research has accumulated substantial test data, providing valuable insights for the thermal design of high-power electronic equipment under strict size and weight constraints.

       

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