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    某无人机电子载荷的结构设计及热分析

    Structural Design and Thermal Analysis of a UAV Electronic Payload

    • 摘要: 针对某无人机电子载荷主机质量轻、体积小、热耗高、防尘防雨和多场景使用的特点,基于热管冷板的自然散热方式,根据发热模块和芯片的具体位置,合理规划热管和散热翅片的布局,设计一种轻量化、小型化、便携式的两用电子载荷主机结构和密封机箱,既满足无人机装载使用,又满足地面机箱装载使用。设计完成后,对实体模型进行热仿真分析,最后对实物产品进行试验验证。结果表明,实测温度与仿真温度的误差最大不超过5%,且芯片最高温度均低于各自许用壳温,最终产品顺利通过高温工作试验,充分验证了电子载荷结构设计与仿真分析的合理性。

       

      Abstract: In response to the characteristics of a certain UAV electronic payload host, such as light weight, small volume, high heat consumption, dust and rain resistance, and suitability for multiple scenarios, a natural heat dissipation method based on the heat pipe cold plate is adopted. According to the specific positions of the heat-generating modules and chips, the layout of heat pipes and heat dissipation fins is rationally planned. A lightweight, compact, and portable dual-purpose electronic payload host structure and sealed case are designed, which can be used both for the UAV loading and for the ground case loading. After the design is completed, thermal simulation analysis is conducted on the physical model, and finally, the physical product is tested and verified. The results show that the maximum error between the measured temperature and the simulated temperature does not exceed 5%, and the highest temperature of the chips is all lower than their respective allowable case temperatures. The final product successfully passes the high-temperature operation test, fully verifying the rationality of structure design and simulation analysis of the electronic payload.

       

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