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    基于响应面法的集装箱式储能风道设计与验证

    Design and Validation of Air Duct for Containerized Energy Storage Systems Based on Response Surface Methodology

    • 摘要: 针对集装箱式储能系统热管理中气流分布不均的问题,提出一种基于响应面法的风道结构优化设计方法。以风道开口的高度与宽度为设计变量,结合CFD仿真构建风量不均匀度与风阻的响应面模型,并通过多目标优化确定最优结构参数。结果表明,优化后的风道显著改善了出风均匀性,有效降低了系统温度梯度。仿真结果显示,双簇模型的最大温差控制在4.5 ℃以内,最高温升不超过8.5 ℃;实测运行数据表明,在动态变工况下,系统最大温差约为5.0 ℃,最高温升为8.0 ℃,温度分布均匀且与仿真趋势基本一致。所采用的顶部侧向送风、底部回风的非对称风道结构,结合末端出风口调控策略,实现了紧凑空间内的高效气流组织,验证了该热管理方案在复杂工况下的有效性与工程可行性。

       

      Abstract: To address the issue of uneven airflow distribution in the thermal management of containerized energy storage systems, this paper proposes an optimization design method for air duct structure based on response surface methodology (RSM). Design variables such as inlet height and width are used to establish response surface models of airflow non-uniformity and air resistance through coupled CFD simulations, enabling multi-objective optimization to determine optimal structural parameters. Results show that the optimized air duct significantly improves outlet airflow uniformity and effectively reduces the system temperature gradient. Simulations indicate that the maximum temperature difference in a dual-cluster model is controlled within 4.5 °C, with temperature rise not exceeding 8.5 °C. Field test data under dynamic variable operating conditions show a maximum temperature difference of approximately 4 °C and a maximum temperature rise of 7 °C, with uniform temperature distribution consistent with simulation trends. The proposed asymmetric air duct design—featuring top-side supply and bottom return airflows—combined with terminal outlet regulation strategy, achieves efficient airflow organization within a compact space, validating the effectiveness and engineering feasibility of the thermal management solution under complex operating conditions.

       

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