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    大型曲面蒙皮天线多维多台并激振动冲击试验技术研究

    Research on Multi-dimensional and Multi-shaker Simultaneous Excitation Vibration and Shock Test Technology for Large Curved Skin Antennas

    • 摘要: 针对大尺寸三维曲面蒙皮天线难以采用传统单台振动台完成力学环境考核,易出现过试验/欠试验、载荷传递失真的工程难题,文中提出一种多振动台并激式三维正交随机振动与后峰锯齿波冲击一体化试验方法。依据天线实际安装边界设计分体式铝合金专用工装,搭建X 向8 台、Y 向4 台、Z 向6 台分布式激振系统;采用多输入多输出振动控制策略,以试件–工装连接界面为控制点,设置相干系数1、相位0 的同步激励约束;在蒙皮布设15 个加速度测点、15 组0°/45°/90° 三向应变花同步采集动力学响应,开展三轴向功能振动、耐久振动及±X/±Y/±Z 六向冲击试验,配套工装强度校核、吊装仿真、规范化试验以及吊装与转运安全设计流程。试验结果表明:该多台并激加载方案可均匀分配激励能量,有效抑制大型工装共振带来的响应放大问题,同步获取天线频响特性、结构动应力与连接强度数据,可为同类大尺寸薄型天线动力学验证、有限元模型标定提供标准化试验技术支撑。

       

      Abstract: Aiming at the engineering challenges encountered in mechanical environment tests of large-size three-dimensional curved skin antennas when utilizing the conventional single-shaker system, including the risks of over-testing and under-testing as well as distorted load transmission, an integrated test method combining multi-shaker simultaneous excitation for three-dimensional orthogonal random vibration and rear-peak sawtooth wave shock is proposed in this paper. A split-type special fixture fabricated from aluminum alloy is designed in accordance with the actual mounting boundary conditions of the antenna, and a distributed excitation system consisting of 8 shakers for the X-axis, 4 shakers for the Y-axis and 6 shakers for the Z-axis is established. A multi-input multi-output vibration control strategy is adopted, taking the test specimen−fixture connection interface as the control points, and synchronous excitation constraints with a coherence coefficient of 1 and zero phase are configured. Fifteen acceleration measurement points and 15 sets of 0°/45°/90° three-directional strain rosettes are arranged on the antenna skin to synchronously acquire dynamic responses. Three-axis functional vibration tests, endurance vibration tests, and six-direction shock tests covering ±X/±Y/±Z axes are fully implemented, supported by fixture strength verification, hoisting simulation, standardized test procedures, as well as safety design for hoisting and transportation. The test results demonstrate that the proposed multi-shaker simultaneous excitation scheme can distribute excitation energy uniformly and effectively suppress response amplification induced by the resonance of large-scale fixtures. Frequency response characteristics, structural dynamic stress and connection strength data of the antenna can be obtained synchronously. This research provides standardized test technical support for dynamic qualification verification and finite element model calibration of similar large-size thin-walled aerospace antennas.

       

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