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    微波组件大面积焊接阻焊技术

    Soldering-resistant Technology in Large Area Soldering of Microwave Module

    • 摘要: 文中针对微波组件大面积焊接过程中焊料溢流这一关键问题,探讨了大面积焊接过程中的润湿作用机理。基于降低熔融焊料与母材润湿性的思路,系统阐述了阻焊技术的实现方法,重点分析了阻焊膜阻焊、耐高温材料阻焊、不相容合金阻焊三种典型阻焊技术的优劣势及适用性。通过对比可溶性阻焊胶、硅橡胶垫、激光去镀阻焊三种典型工艺的可生产性与阻焊效果,分析其在微波组件大面积焊接中的具体应用。研究结果表明,根据不同应用场景选择适当的阻焊技术,可有效控制焊料溢流,从而提升微波组件组装的可靠性。

       

      Abstract: Focusing on the critical issue of solder overflow during large area soldering process of microwave modules, the wetting behavior in large area soldering process is discussed in this paper. The implementation of soldering-resistant technologies is discussed systematically from the perspective of reducing the wettability between molten solder and base materials. Typical soldering-resistant techniques are introduced, including solder mask, high-temperature resistant materials, and incompatible alloy masking, while the advantages, disadvantages, and applicability of which are analyzed. The manufacturability and soldering-resistant effects of three representative processes, namely water-soluble solder mask, silicone rubber pad, and laser-deposited soldering-resistant, are compared to explore their applications in large area soldering of microwave modules. Results show that by selecting appropriate soldering-resistant technologies based on specific application scenarios, effective control of solder overflow is achieved, thus enhances the assembly reliability of microwave modules.

       

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