某星载天线配电器结构设计与仿真分析
The Mechanical Design and Simulation Analysis of a Space-borne Antenna Distributor
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摘要: 星载天线配电器是卫星对载荷母线的分配与控制单元,天线配电器开关机控制与放电控制的可靠性对雷达系统设备的可靠运行非常关键。为了实现配电器小型化设计,减少内部大量布线,优化结构与电路布局,文中根据星载天线配电器电路设计及使用的特点,提出了新型的设计方案,改变了常规的设计理念,采用多层叠加组合方式完成配电器的设计,不仅比初始方案减小21% 的体积,解决了内部走线困难的问题,而且也方便了配电器的装配、调试与维护,可以实现单层单元的备件互换,提高产品的可靠性。利用ANSYS 软件对新型结构设计方案进行了力学与热学仿真分析,优化结构设计,分析结果满足星载环境要求,并在振动及温度循环试验中得到了验证。Abstract: Space-borne antenna distributor is the distribution and control unit of satellite on the bus bar loads.Its on-off and discharging control works importantly in ensuring that radar system equipment have the good function. In order to realize the miniaturization design of distributor, it is necessary to reduce internal wiring and optimize the layout of structure and circuit. This paper presents the new design scheme of multilayer stacking dcording to the character of the design, which is based on the characteristics of circuit design and use in antenna distributor. Compared with conventional design concept, this scheme reduces the volume size by 21%, solving the problem of internal wire-traveling, Moreover, it is convenient for the assembly, debugging and maintenance of the antenna distributor, which realizes interchangeability of the spare parts and improves reliability of product. The new structure design scheme is optimized by the mechanical and thermal simulation analysis using ANSYS software and the results meet the environmental requirements of space-borne products.Finally, it is confirmed by vibration test and temperature cycle test.