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    大功率微波芯片共晶焊接工艺技术

    Eutectic Soldering Technology of High Power Microwave Chip

    • 摘要: 文中采用自动化手段研究了大功率微波芯片共晶焊接技术,分别对影响微波芯片焊接焊透率的预置焊料、温度曲线、氮气保护气氛、摩擦次数等影响因素开展了研究。通过在MoCu 热沉上预置焊料,采用优化的共晶焊接温度曲线,施加一定流量的氮气保护,采用合适的共晶焊接摩擦次数,最终获得了具有良好焊透率的大功率微波芯片共晶焊接模块。焊接位置精度能够控制在(25±5) μm 范围内。文中还完成了焊后大功率微波芯片模块的热循环试验,进行了微波芯片的剪切力测试。试验结果显示共晶焊接焊点剪切力满足GJB 548B—2005 的要求,表明采用优化的工艺参数获得的大功率微波芯片共晶焊接模块具有很高的可靠性。

       

      Abstract: Eutectic soldering technology of high power microwave chip is studied using automatic soldering system in this paper. Influence factors for eutectic soldering area ratio, such as solder presetting on heat sink, temperature curves, nitrogen protection atmosphere and friction times, are analyzed respectively. High power microwave chip eutectic soldering module with good soldering area ratio is obtained at last by presetting solder on MoCu heat sink, using optimized soldering temperature curves, applying a certain flow rate of nitrogen protection atmosphere and using appropriate friction times. Soldering position precision can be controlled within(25±5) μm. Thermal cycle test of the high power module after soldering is accomplished and shear test of the microwave chip is carried out. The results indicate that the shear force of the solder joints meets the demands of GJB 548B—2005, and the high power microwave chip eutectic soldering module obtained by using the optimized process parameters has high reliability.

       

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