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    3D打印点阵相变冷板综合性能研究

    Study on Comprehensive Characteristics of a 3D Printing Phase Change Material Based Cold-plate with Lattice-frame

    • 摘要: 3D打印技术为冷板的设计和生产提供了新的可能性。文中基于激光选区熔化(Selective Laser Melting, SLM)技术设计了一种点阵填充内部腔体的相变冷板。为验证点阵相变冷板的储热性能和力学性能,首先通过数值仿真,研究了4种不同尺度、不同形式的点阵结构对储热性能的影响规律,并选出了最佳的点阵结构;然后采用SLM技术成形了试验件;最后通过升温试验,对比了不同热耗下点阵冷板与传统冷板的储热性能差异,通过随机振动试验和冲击试验,研究了点阵冷板的力学性能。结果表明:在不同形式的点阵结构中,4 mm十二边形点阵具有最好的储热性能;相比于传统冷板,点阵冷板可减重13.8%,灌注石蜡增加了12.2%;点阵冷板有更好的储热性能,总热耗为160 W时,升温至105.3 ℃,点阵冷板可延后6.8%。

       

      Abstract: The 3D printing technology offers new possibilities for the design and production of cold-plate. Based on selective laser melting (SLM) technology, a cold-plate with lattice-frame is designed in this paper. To verify the mechanical properties and heat transfer performance of the cold-plate, firstly, the influence of 4 types of lattice-frames with different scales and different structure on heat transfer performance is studied by numerical simulation and the optimal lattice-frame structure is determined. Then the test prototype is designed by SLM technology. Finally, the heat transfer performance difference between cold-plate with latticeframe and traditional cold-plate under different heat consumption is compared by experiment. The mechanical properties of cold-plate with lattice-frame are studied by random vibration test and impact test, too. The results show that the lattice-frame material with 4 mm 12-edge shape has the best heat transfer performance. Compared with the traditional cold-plate, the cold-plate with lattice-frame is 13.8% lighter and it can pour 12.2% more paraffin. The cold-plate with lattice-frame has better heat transfer performance and warms up more slowly than traditional cold-plate while total thermal power is 160 W. Total time to heat the cold-plate with lattice-frame to 105.3 ℃ is 6.8% longer than that of the traditional cold-plate.

       

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