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    碳纤维复合材料深腔壳体成型模设计

    Design of the Forming Mould for Deep-cavity Carbon-fiber Reinforced Composite Shell Part

    • 摘要: 碳纤维复合材料深腔壳体零件成型后,由于冷却收缩,零件会紧紧包住成型模块,造成难脱模、易变形等问题。文中结合碳纤维复合材料的性能特点,针对这些问题进行了具体的工艺成型技术分析,设计了一种镶拼式锥面结构成型模块,利用开模工具分解模块。该脱模方式操作简单可靠。模具材料选用加工性好、尺寸稳定性高、膨胀系数与碳纤维复合材料最为接近的QT-500。制造出的零件表面平滑,尺寸稳定,精度高。该模具的设计较好地解决了深腔壳体类零件脱模难的问题,同时也为同类零件的生产制造提供了一种比较新颖的成型设计方法。

       

      Abstract: After the deep-cavity shell parts made by carbon-fiber reinforced composite material is formed, the parts will wrap the forming mould tight for cooling shrinkage. Then the problems of difficult releasing and easy distortion come into being. According to the feature of carbon-fiber reinforced composite material, a kind of forming mould with sectional cone structures has been designed, which has solved the problem mentioned above. The mould is released simply and reliably by disassembling the modules with mould releasing tools. QT-500, which has the feature of good machining and stable dimension, is used to make the mould. QT-500 also has the approximate coefficient of expansion with the carbon-fiber reinforced composite material. The formed parts with high precision have smooth surfaces and stable dimensions. The mould solves the difficult problem of mould releasing for deep-cavity shell parts and also provides a new design method for manufacturing the parts of the same kind.

       

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