汇流环钯镍镀层制备工艺研究
Study on Preparation Process for Palladium-nickel Plating of Slip-ring
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摘要: 汇流环作为一种连续传输电能与信号的电子器件,在长期转动过程中要求其表面修饰具有高耐磨性且电接触性能良好的镀层,而钯镍镀层(80/20) 就是一种理想的选择。文中探讨了汇流环表面钯镍镀层(80/20)的制备工艺。研究了镀液比例和电流密度对钯镍镀层厚度和含量的影响以及镀层厚度对钯镍成分的影响,探索了不同环结构及内外表面钯镍镀层的沉积规律。通过制备工艺选择与改进,能够得到厚2 um ~ 20 um、钯含量为77. 6% ~ 83%的钯镍镀层。最后还考察了经钯镍镀层修饰的汇流环的动态跑合情况。动态跑合70 万转,汇流环端电阻阻值为30 m赘~ 34 m赘,阻值波动小于10 m赘,测试结果符合动态跑合的技术指标。Abstract: As a kind of electronic device for continuous transmission of electric energy and signal, the large slip-ring requires a surface modification with high wear resistance and good electrical contact performance during long-term rotation. Palladium-nickel plating (80/20) is an ideal choice. The preparation process of surface palladium-nickel plating (80/20) on the large slip-ring is discussed in this paper. Both effects of plating solution composition and current density on the thickness and content of palladium-nickel plating and effects of the plating thickness on plating solution composition are studied. The deposition rules of palladium-nickel plating on different ring structures and internal & external surfaces are also explored. The palladium-nickel plating with a thickness of 2 滋m to 2 0 滋m and a palladium content of 77.6 % to 83 % can be obtained through selection and improvement of the preparation process. Finally, the dynamic running condition of the large slip-ring modified by the palladium-nickel plating is tested. The terminal resistance of slip-ring is 30 m赘to 34 m赘and the resistance fluctuation is less than 10 m赘during 700 000 dynamic running times. The test results agree with the technical specifications of dynamic running.